Torque Converter Welder

This torque converter welding machine is designed and adjusted in accordance with all the nuances, which may occur during the welding halves of a torque converter serving as a key in solving TC Problems. Various modes are offered to suit Customers' volumes and preferences: the unit combines TIG and MIG welding.

​FEATURES:

  • Rigid structure and use of high-precision mechanisms and parts

  • Recovery of key clearance allowance of run-out and axial play

  • Convenient control with a single touch panel

  • Detailed menu in different languages

  • Precise location of gas-burner mechanism and measuring tools

  • Possibility of easy impeller hub replacement

  • Additional buttons of manual control (add-on feature)

  • The welder comes as standard with a MIG Welder for regular production. In addition it is fitted with a TIG Welder  to enable accurate Hub/Neck replacement.

  • Industrial touch screen display allows a simple operation with or without protective gloves 

  • Comprehensible and modern style control panel  for swift and comfortable navigation

  • Ethernet and USB-sockets for ease of software updates

Dual chuck system

Due to the fact that the variety of repaired torque converters during the working day can be quite high, technicians have to deal with torque converters of various sizes. To increase the efficiency of labor, it is necessary to speed up the preparatory and finishing operations. That is why three-jaw self-centering chucks with a manual drive are used as locking elements to accelerate the torque converter installation on the welding stand. It allows technicians to install torque converters with various diameters of the hub and the pilot on the stand without any additional manipulations. Clamping force of chucks is sufficient to lock-up the torque converter during the welding process and to provide the required accuracy at the final stage of repair.

While using collet chucks, it will be necessary to change collets each time when diameters if the hub and pilot of the torque converter being repaired differ from dimensions of the preceding unit, resulting in time-consuming stand readjustments. In case of using adapter sleeves/bushings, there may be some doubts regarding reliability of the torque converter locking, and there is also a chance of a clearance between the bushing and the hub (pilot). The clearance size is a location/positioning error, which subsequently results in misalignment between the hub and the pilot. The misalignment will only increase during welding.

Electronic Control

At the stage of welding it is extremely important to synchronize the torque converter rotation with the moments of welding starts/stops. It is also necessary to have a wide range adjustment for different parameters (rotation speed, number of welding dots, etc). The electronic control system allows technicians to adjust the speed of welding, switching from welding to rotating mode with very high accuracy. This control system allows setting the welding speed by entering the torque converter diameter, which greatly simplifies the welding stand setup. Moreover, it is also possible to change the vertical positioning level of the spindle (upper chuck). In addition, this simple and user-friendly control system makes it easy to change the interface language and measuring units. All the mentioned factors put such a system well above any analog solutions.

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Hydra Test USA LLC.

Santa Ana, USA

+1 (262) 563-1048

Hydra Test USA

3301 W. MacArthur BLVD.

Santa Ana, CA 92704

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